Maintaining the right anilox volume isn’t just about preserving a roll — it’s about protecting your print quality, reducing downtime, and keeping your entire operation running smoothly.
Whether you’re in corrugated, wide web, or narrow web printing, having a consistent anilox care program in place can significantly extend roll life and improve results. Below are five essential areas you should focus on to get started — or to strengthen your current maintenance routine.
1. Choose the Right Engraving
The right anilox engraving can make or break your workflow. Matching the correct cell volume and engraving pattern to your application ensures smoother ink transfer and helps complete jobs more efficiently. This also reduces the risk of costly downtime due to incorrect or inconsistent ink laydown.
Pro tip: If you’re unsure what engraving works best for your application, we offer expert consultations to help you optimize performance.
2. Use the Right Cleaning Solution
Not all cleaning solutions are created equal. Using a formula designed specifically for your press environment will efficiently remove buildup and plugging — without corroding or damaging the ceramic surface of your anilox roll.
Look for solutions that balance strong cleaning power with material-safe chemistry. Regular, proper cleaning is the first defense in protecting your cell volume.
3. Invest in the Right Cleaning Tools
Your cleaning protocol is only as strong as the tools behind it. Using a compatible cleaning chemical during auto wash-up cycles, along with a dedicated Cleaning Plate, can help protect cell structure and maintain volume long-term.
The right equipment and technique make a noticeable difference in roll performance and ink transfer over time.
4. Perform Regular Anilox Audits
An anilox audit provides a snapshot of your roll’s condition and lets you track how well your care program is working. Regular audits help you make informed decisions about when to clean, when to repair, and when it may be time for a replacement.
Not sure how to audit effectively? Many facilities partner with us for scheduled roll inspections, volume testing, and data-backed recommendations.
5. Set Doctor Blades Correctly
Incorrect doctor blade pressure or misalignment can shorten your anilox roll’s lifespan and negatively impact print quality. Make sure your blades are aligned properly and set to the ideal pressure for your application.
When the blade setup is correct, you’ll notice more consistent ink transfer and less mechanical wear on your roll.
Ready to Build a Stronger Anilox Care Program?
At Pamarco, we don’t just supply rolls — we support your pressroom with technical knowledge and long-term solutions. From engraving consultations to cleaning systems and audits, we’re here to help you get the most out of every roll.
Get in touch with our technical team to customize an anilox maintenance plan that fits your operation.
